Integrated manufacturing from expanding, bending and welding to plating and powder coating
Filler tubes connect fuel inlets and fuel tanks. It is one of the automotive parts that is formed and welded in complex curves and requires high air tightness.
Each processing line for bending, pressing, welding, brazing, plating, powder coating and air tightness testing of filler tubes with complex shapes is an important line of Kanae Kogyo with extremely high production efficiency. All these processes are carried out in our own factory as a one-stop shop.
Manufacturing Process
We are able to produce high quality and highly reliable products by using a complete line for the integrated processes of tube materials, processing, welding, plating, coating and assembly.
We offer products that meet the most demanding requirements, including pipe expansion methods with an expansion ratio of 200%, high-precision threading and equal thickness plating on the inside and outside surfaces.
We guarantee air-tightness, which is key to filler pipes, and 100% good quality.
Technique, production and quality
We combine NC, robots, etc. and operate in a factory that aims to save labour and improve efficiency.
We contribute to the quality of our customers' products by applying our unique technology.
Assembly process
Fully automated robot assembly
Brazing
Mass production of complex shapes with reliable welding technology
Zinc Plating
Automated plating of complex shapes (hexavalent chromium free)
Powder Coating
Powder coating is carried out in our own factory. Integrated production is possible.
Monthly Production Volume
| Product | Monthly production volume | Number of items produced | Additional |
|---|---|---|---|
| Filler tubes | 36,000 | 52 |
(Results November 2018)